Projects & Applications

Reference applications showcasing the types of automation challenges we solve — from concept to commissioning.

Case Studies

Delivered projects and applicable scenarios — showing how our approach translates into working systems.

01

Integrated Robotic Cell for Bearings and Rotary Seals

An integrated robotic cell for bearings and rotary seals — deburring, vision inspection, greasing, assembly and off-load.

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02

Bin Picking of Injection-Moulded Plastic Parts

The same vision logic as the metal-rings cell — tuned for translucent, glossy, and dark plastics straight from the moulder.

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03

Automated Bin Picking of Metal Rings

3D vision and a FANUC robot lift metal rings from bulk bins and feed the next machine in a precise, continuous flow.

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04

Single-CNC Tending with a Part Magazine

One robot plus a part magazine tend a single CNC — the spindle keeps cutting while the operator is on another machine or off-shift.

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05

Robotic Tending of Two CNC Lathes

One industrial robot tends two CNC lathes and routes finished parts onto shared conveyors — a single synchronised cycle.

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06

Palletising of Cement and Fertiliser Bags (up to 50 kg)

The standard robotic drop-in for heavy-duty palletising — heavy-duty robot, clamp gripper, IP54+ periphery, per-SKU recipes.

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07

Heavy-Bag Palletising (Flour, up to 25 kg)

The standard robotic drop-in for heavy-bag palletising — 6-axis heavy-duty robot, clamp gripper, dust-ready periphery, per-SKU recipes.

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08

Robotic Palletising of Cartons and Stacks in Food & Beverage

The standard robotic drop-in at the end of a food-line — 6-axis robot, quick-change gripper, per-SKU layer recipes, dual-pallet FIFO.

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09

Robotic Polishing Cell for Plastic Parts

An enclosed robotic cell with a force-compliant flange — holds surface quality constant where a single skilled polisher cannot scale.

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10

Post-Warranty Service and Data Backup Strategy

Post-warranty subscription for a 5–10-yr automation fleet — thermal audit, PLC and HMI archives, 3-location backup, retrofit roadmap.

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11

Robotic Press-to-CNC Load/Unload Integration

One robot owns both handoffs — press output and CNC input — with zero-point workholding, press interlocks, and a safe perimeter.

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12

Robotic Loading of Rubber Blanks into a Vulcanising Press

A COMAU robot with a Gimatic gripper feeds rubber blanks from multi-level racks into a vulcanising press — millimetre-precise, hands-free.

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13

Control Retrofit of an Injection Moulding Machine

The same S7-200 → S7-1200 playbook as the oven retrofit — tuned for heater zones, hydraulics, and the SKU recipes of an injection moulder.

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14

Control System Retrofit of a Powder-Coating Oven

Siemens S7-200 retired in favour of an S7-1200 + Weintek stack: modern PID, recipe manager, and a 10–15-year parts runway.

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15

Control Retrofit of a Spot-Welding Machine

A spot-welder retrofit — current, time, and pressure logged per weld, plus I/O ready to add a welding robot or cobot later.

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16

Relocation and Commissioning of a VFFS Packaging Line

Used VFFS + multihead weigher moved from Italy to Bulgaria — hygiene audit, IQ/OQ/PQ, ±1 g dosing, ready for БАБХ.

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17

Robotic MIG/MAG Welding of Serial Metal Structures

The standard robotic cell for serial MIG/MAG welding of metal profiles — 6-axis welding robot, positioner, zero-point fixturing.

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18

Collaborative Spot-Welding Cell for Small-Batch Assemblies

The standard cobot cell for spot-welding small-batch sheet-metal — collaborative robot, compact spot gun, ISO/TS 15066 P&FL.

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Application Areas

Explore typical automation applications we design and integrate.

01

Palletising & Depalletising

Automated end-of-line palletising with mixed SKU support, vacuum/gripper tooling, and safety integration.

02

Machine Tending

Robot cells for CNC loading/unloading, press tending, and multi-machine servicing with part inspection.

03

Welding Automation

Robotic MIG/MAG/TIG welding cells with positioners, seam tracking, and quality monitoring.

04

Assembly & Handling

Pick-and-place, fastening, dispensing, and assembly operations with precision positioning.

05

Vision Inspection

Automated quality inspection using 2D/3D cameras for defect detection, measurement, and verification.

06

End-of-Line Automation

Labelling, packing, sorting, and palletising systems integrated with production line outputs.

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